Upgrading an Action Camera with an External Battery

[Evan Monsma], the prolific experimenter with cameras, found himself with an issue: he had a small Sony action camera with good performance in every respect but battery life, which was …. Upgrading an Action Camera with an External Battery. This was too short for practical everyday use, so [Evan] built an external adapter to add a larger battery and a few other features.

In fairness to the camera’s designers, it wasn’t really meant for consumer use; it was meant as more of a stunt camera, where endurance is less of a concern than size and weight. [Evan] wanted to use it for more general situations, hence the new battery. He first attached a small CNC-machined aluminium half-cage, which provided mounting points for additional hardware, including a screw-mount for a neutral-density filter.

[Evan] next designed, 3D-printed, and attached a mount and battery clip for a larger Sony camera battery; the mount also held a voltage converter to step the battery’s 7.2 V down to the original battery’s 3.7 V. A USB power adapter slotted into the battery compartment and broke out the power leads to the converter. Unfortunately, short battery life isn’t the camera’s only issue; it also eventually overheats with continuous use, which kept [Evan] from running a real battery-life test.